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Hats & Ball Caps

Determining Your Hat Size

Heads come in all shapes and sizes and are changeable because of hairstyle, weight gain or loss and age. It’s important that you determine the best size for you by using the chart below not only to get the best fit but to save yourself time and money.

Some hats are sized using the metric format. Our hat chart below converts standard sizes and head measurements to metric sizes.

Measurements are given for the inside of the sweatband of the finished hat which is the part that touches the head. Using a tape measure or a piece of string and a ruler, begin measuring at the center of the forehead just above the eyebrows and continue around the head to the center of the forehead again.



METRIC STANDARD INCHES SIZE

53 6 5/8" 21” SMALL

54 6 3/4" 21 1/2” SMALL

55 6 7/8" 21 5/8” SMALL

56 7" 22 1/8” MEDIUM

57 7 1/8" 22 1/2” MEDIUM

58 7 1/4" 23” MEDIUM

59 7 3/8" 23 3/8” LARGE

60 7 1/2" 23 3/4” LARGE

61 7 5/8" 24 1/2” LARGE

62 7 3/4" 25” X-LARGE

63 7 7/8" 25 3/8” X-LARGE



If your head measures between 2 sizes, we recommend that you choose the larger size for greater comfort.

A small piece of foam inserted under the sweatband easily “customizes” a hat that is just slightly too large so that it fits almost perfectly.